Also known as material flow system (MFS), the material flow controller represents the interface between warehouse management system (WMS) and controller (PLC). It ensures not only the communication and thus the conversion of different telegram formats, but also the transport management. Here, it is worth mentioning especially the management of states, capacities and runtimes, the route optimization, target follow-up and, if necessary, also target selection, the control of conveyors, AS/RS - or entire high-bay warehouses and automatic small parts warehouses.
Here, the MFC is only software. The software consists of several processes running independently and event-triggered. Thanks to a multi-tier concept, decision depths are structured leading to very fast responses when one target is provided. The MFC ensures also the error handling and routing - with information to the higher-ranking WMS to initiate any necessary countermeasures or substitute actions. The transfer of a transport order from the WMS is followed by the assignment of the transport routes, the use of resources and the reaction at the decision points and places.
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